Filter and Mixing Nozzle

Your Leading Filter and Mixing Nozzle Supplier

 

We are committed to providing system solutions for the plastics industry and providing high-quality Filter and Mixing Nozzle. After years of technical accumulation, we provide products including nozzle filter injection molding, filter nozzle for injection molding, plastic static mixer, static mixer nozzle, etc.

 

 
 
Why Choose Us
 
 
 

Production Capacitie

We have two factories with about 9000 square meters construction area located in Zhoushan. Our production capacities can reach 1500 screw barrel sets monthly that enable us to deliver products to our customers in a short time.

 
 

Professional Production Equipment

3-axis CNC, 4-axis CNC, Screw Root Diameter Grinding Machine, Centrifugal Casted Furnace, Vacuum Quenching Furnace, Lathe, Hardness Tester, Metallographic Microscope.

 
 

Global Market

Our products were widely exported to Southeast Asia, Europe, Middle East, North America, South America and Africa.

 
 

Quality Assurance

The R&D, design and production of each of our product focuses on technological innovation and precision manufacturing, strictly controlled in accordance with the quality management system to ensure the performance and quality of each factory equipment.

 

 

Types of Filter and Mixing Nozzle
 

Injection Molding Nozzle
The injection molding nozzle is an essential component of the molding machines. The Injection Molding Nozzle plays a crucial role in the injection molding process.

 

Plastic Static Mixer
Our plastic static mixers are a popular product among many industries, and we are confident that our products will meet the needs of our clients.

 

Static Mixer Nozzle
Static Mixer Nozzle is an innovative industrial tool that is designed for mixing and dispensing materials for different applications.

Nozzle Filter Injection Molding

 

Filter Nozzle For Injection Molding

Injection Moulding Nozzle Filter
Injection moulding nozzle filter filter nozzle is mainly used in thermoplastic injection field to purify passing polymer, block foreign objects to enter the mold, improve production quality and surface appearance.

 

Filter Nozzle for Injection Molding
The filter nozzle for injection molding is a critical component in the manufacturing process of plastic goods. It facilitates the production of high-quality products while minimizing the risk of product defects caused by impurities.

 

Nozzle Filter Injection Molding
Nozzle filter injection molding is a high-quality injection molding process that is designed to produce precision parts with a reliable nozzle filter system.

 

Injection Moulding Nozzle Filter Parameter

 

 

Product Name

Nozzle Filter

Size

Filtration size from 0.5mm-5mm

Suitable Machines

Suitable for machines from 30T-1500T

OEM

We can also supply nozzle filter per OEM drawing

Material

Nitriding steel, Tool steel

Suitable Polymers

PA, PC, ABS, PVC...

Processing Temperature

<400°

Warranty

1 Year

 

REQUIRED MEASUREMENT FOR ORDERING

C

Inlet Diameter

D

Centering Diameter

E

Connection Thread

H

Centering Length

L2

Thread Length

L3

Nozzle Tip Length

F

Orifice

R

Tip Profile (Radius or Angle)

K

Inlet Angle (If important)

 

Advantages of Injection Moulding Nozzle Filter

Better melt quality: The injection moulding nozzle filter helps to remove impurities and contaminants from the melt, resulting in a better quality final product.

 

Reduced downtime: By filtering the melt, the injection moulding nozzle filter helps to prevent clogging in the machine nozzle or hot runner system, reducing downtime and improving productivity.

Longer tool life

The injection moulding nozzle filter helps to reduce wear and tear on the machine nozzle, hot runner system and mold by preventing impurities from entering the system.

Cost savings

By preventing clogging and reducing wear and tear, the injection moulding nozzle filter can help save on maintenance costs and increase the lifespan of the molding equipment.

Improved consistency

The injection moulding nozzle filter helps to ensure consistent melt quality, resulting in more uniform parts and reducing the chance of defects.

 

 

Application of Injection Moulding Nozzle Filter

Automotive Industry
The injection molding nozzle filter is used to ensure that the plastic material used in the injection molding process is free of impurities, which ensures that the final product is of high quality.

 

Electronic Industry
The injection molding nozzle filter is used to remove impurities that may affect the quality and performance of the final product.

 

Medical Industry
The injection molding nozzle filter is used to ensure that the plastic material used in the injection molding process is free of impurities, which ensures that the final product is safe for medical use.

Injection Molding Nozzle

 

Static Mixer Nozzle Technical Parameter

 

 

PARAMETER

TM-I

TM-II

TM-III

Max. Shot Weight (Ref.)

gram

1000

4000

8000

Max. Screw Size (Ref.)

mm

Φ70

Φ100

Φ150

Max. Machine Size (Ref.)

tonnage

400

800

1500

Mixer I.D.

mm

Φ18

Φ22

Φ30

Mixer O.D.

mm

Φ25

Φ30

Φ40

Body Length (L1)

mm

120

146

231

Body Diameter (G)

mm

Φ50

Φ60

Φ70

Max. Inj. Pressure (Ref.)

Bar

3000

Max. Temperature

°C

400

 

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Advantages of Static Mixer Nozzle

 

Precision Mixing

Static mixer nozzle operates on a helical mixing principle, which ensures that materials are mixed thoroughly and evenly as they flow through the device.

01

Easy to Use

Static mixer nozzle is easy to install and use. It can be attached to a dispensing system or a cartridge, and it requires no additional equipment or training to operate.

02

Versatile Applications

Static mixer nozzle is suitable for different types of materials and applications, including two-part epoxies, polyurethanes, silicones, and other adhesives and sealants.

03

Savings on Material

Static mixer nozzle ensures that materials are mixed thoroughly as they are dispensed, which minimizes waste and reduces material costs.

04

High-Quality Result

Static mixer nozzle ensures that materials are mixed uniformly, which ensures a high-quality and durable bond or coating.

05

 

Static Mixer Nozzle

 

Application of Static Mixer Nozzle

Chemical Processing: Static mixer nozzles are commonly used in the chemical processing industry for the mixing of chemicals, acids, and solvents.

 

Food Processing: Static mixer nozzles are used in the food processing industry for the mixing of ingredients, such as flavorings, colorings, and preservatives.

 

Water Treatment: Static mixer nozzles are used in the water treatment industry for the mixing of chemicals, such as chlorine and fluoride, into the water.

 

Pharmaceutical: Static mixer nozzles are used in the pharmaceutical industry for the mixing of active ingredients and excipients.

 

Adhesive and Sealants: Static mixer nozzles are used in the adhesive and sealant industry for the mixing of two-part adhesives and sealants.

 

Usage Requirements
 

Choose the right size nozzle: Choosing the right size nozzle is important to ensure that the right amount of material is dispensed and mixed.

 

Material Compatibility: Ensure the static mixer nozzle is compatible with the injected material to prevent contamination or clogging.

 

Use the right pressure: The pressure used to dispense the material through the nozzle is also important. The pressure should be adjusted to ensure that the material is being dispensed at the correct rate.

 

Use the correct mixing ratio: The correct mixer ratio should be used to ensure that the material is mixed properly. The mixer ratio is the ratio of the two or more components that are being mixed together.

 

Clean the nozzle: Cleaning the nozzle after use is important to ensure that it is ready for the next use. The nozzle should be cleaned with a solvent that is compatible with the material being dispensed.

 

Use the nozzle at the correct temperature: The temperature at which the material is dispensed is important to ensure that it is mixed properly. The temperature should be checked and adjusted accordingly.

 

Wear and Tear Monitoring: Periodically inspect the nozzle for wear, cracks, or blockages and replace it as needed to maintain production quality.

 

 

Online Customization

●Contact our sales team online via email at info@rootier.cn and provide the products and quantities you need to order and your customization requirements.
●If you don't have drawings, we can help you measure your current screw barrel. Also we can design the screw barrel and select the matched steel materials based on your polymers processing application.
●Once everything is confirmed, we will send you the drawing for confirmation.
●Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.
●According to the delivery time, we will arrange shipment after receiving the remaining payment.

nozzle (1)

 

Packaging and Delivery

 

 

Payment:

T/T, Trade Assurance, Paypal, Western Union,Alipay, Credit Card, L/C etc.

Safe Packing:

Bubble Bag + Carton

Shipping:

Express, Air, Sea

Delivery Date:

7-15Days

 

Video

 

 

 

FAQ

 

Q: How does a static mixer nozzle work?

A: To mix adhesives, static mixer nozzles have elements arranged within the tube, but they do not move during application. Instead, they are arranged in such a pattern that the components are divided and combined multiple times as they are pushed down the tube without the need for any moving elements.

Q: Do static mixer nozzles require power?

A: The energy required for mixing is efficiently extracted as pressure drop from the fluid flow through the elements. No electric motors or other external power inputs are required.

Q: How do you attach a static mixer nozzle?

A: The two most common connection types of static mixer nozzles are Bell and Bayonet. Bell Mixer – This type of static mixer connection will attach to a glue gun or more commonly, meter mix equipment using a retaining nut. After the nozzle is attached, the nut will slip over the top and screw into the equipment or gun.

Q: How do I prevent clogging in a static mixer nozzle?

A: Using a filter can help prevent clogging by removing any particles or impurities that may be present in the material. Filters are especially useful when working with materials that have a tendency to crystallize or harden over time.

Q: How does a nozzle filter improve product quality?

A: By ensuring clean and uniform material flow, it reduces defects such as black spots, streaks, or inconsistent textures.

Q: Are nozzle filters reusable?

A: Filters can be cleaned and reused, but sometimes they get too clogged, lost, or otherwise damaged. Replacing a filter is as simple as removing the existing nozzle and filter, inserting the new filter, and reinstalling the nozzle. For outdoor irrigation use with cold water only.

Q: Can nozzle filters improve colour changeovers?

A: Yes, they help trap residual material, making colour changes more efficient and reducing contamination.

Q: What are the signs that a nozzle filter is clogged?

A: Increased injection pressure, slower cycle times, inconsistent mould filling, and visible contamination in products.

We're well-known as one of the leading filter and mixing nozzle manufacturers and suppliers in China. Please feel free to buy high quality filter and mixing nozzle at competitive price from our factory. Contact us for more self-designed products.Plastic Static Mixer, Filter Nozzle for Injection Molding, injection filter nozzle

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