Extruder Screw Barrel

Your Leading Extruder Screw Barrel Supplier

 

We are committed to providing system solutions for the plastics industry and providing high-quality Injection Screw Barrel. After years of technical accumulation, we provide products including screw barrel for abs extrusion, single screw extruder screw barrel, plastic extrusion screw and barrel, bimetallic screw and barrel, etc.

 

 
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Why Choose Us
 
 
 

Production Capacitie

We have two factories with about 9000 square meters construction area located in Zhoushan. Our production capacities can reach 1500 screw barrel sets monthly that enable us to deliver products to our customers in a short time.

 
 

Professional Production Equipment

3-axis CNC, 4-axis CNC, Screw Root Diameter Grinding Machine, Centrifugal Casted Furnace, Vacuum Quenching Furnace, Lathe, Hardness Tester, Metallographic Microscope.

 
 

Global Market

Our products were widely exported to Southeast Asia, Europe, Middle East, North America, South America and Africa.

 
 

Quality Assurance

The R&D, design and production of each of our product focuses on technological innovation and precision manufacturing, strictly controlled in accordance with the quality management system to ensure the performance and quality of each factory equipment.

 

 

Types of Extruder Screw Barrel
 

Screw Barrel for Profile Extrusion
Screw Barrel for Profile Extrusion Not only we have expertized engineer can tailor to your application and optimize your production, but also we have most advanced equipment to guarantee perfect compliant with machining requirement.

 

Screw Barrel for Nylon Extrusion
Screw Barrel for Nylon Extrusion Screw Barrel Unit is the major plasticizing part for plastic extruder machines, which normally consist of screw and barrel.

 

Lab Extruder Screw Barrel
Lab Extruder Screw Barrel Unit is the major plasticizing part for plastic extruder machines, which normally consist of screw and barrel.

Screw Barrel For Abs Extrusion

 

Single Screw Extruder Screw Barrel

Extruder Feed Screw
Extruder Feed Screws are essential components of the extrusion process, which is used to manufacture a wide range of plastic, rubber, and composite products.

 

Plastic Extruder Screw
Our screws are made from high-quality materials and undergo rigorous testing to ensure that they meet our strict quality standards.

 

Grooved Barrel Extruder
Our grooved barrel extruder is designed and built to meet the highest industry standards, providing you with exceptional performance and reliability.

 

Parameters

 

 

Material Grade

Nitrided / Bimetallic

Straightness

0.02 mm/m

Roughness

Ra 0.4

L/D Ratio

20:1, 25:1, 28:1, 30:1, 33:1, 35:1, 38:1

Diameter Range

Φ25 – 250 mm

Processing Temperature

<400°

Applicable Plastics

LDPE, HDPE, PP, PVC, PPR, ABS, PC, XLPE

Warranty Period

1 Year

 

Advantages of Extruder Screw Barrel

Increased output: The design of the extruder screw barrel allows for a higher throughput of material, resulting in increased production efficiency.

 

Improved mixing: The extruder screw design allows for more thorough mixing of materials, resulting in more consistent end products.

Greater flexibility

Different screw designs can be used to process a variety of materials, making extruders more versatile.

Easy maintenance

Extruder screw barrels are relatively easy to disassemble and reassemble, allowing for quick and easy maintenance.

Better quality

The extruder screw barrel gives more homogeneous and consistent output, which results in better quality products.

 

 

Scenarios of Extruder Screw Barrel

Plastic extrusion industry
The extruder screw barrel is commonly used in plastic extrusion machines that extrude molten plastic material through a die orifice to produce plastic films, sheets, pipes, profiles, and other plastic products.

 

Food processing industry
In the food processing industry, extruder screw barrels are used in food extruders and food processing extrusion lines. It also provides precise control over the extrusion process, resulting in consistent product quality.

 

Chemical industry
In the chemical industry, extruder screw barrels are used in extrusion lines for producing chemical compounds, masterbatches, and other chemical products. The screw barrel helps convey, mix, melt, and homogenize the chemical material.

 

Construction industry
Extruder screw barrels are widely used in the construction industry to produce building materials such as pipes, profiles, and plastic lumber. The screw barrel helps to process plastic material into various building products through extrusion processes.

Barrel Screw Extruder

 

Surface Treatment Methods
 
 

Polishing

Polishing involves the use of abrasive materials to remove the surface layer of the screw and barrel, resulting in a smoother and cleaner surface.

 
 
 

Platings

Platings involve the deposition of a thin layer of metal, such as chrome or nickel, onto the screw and barrel surfaces through electroplating or electroless plating methods.

 
 
 

Coatings

Coatings are one of the most common surface treatment methods for the screw and barrel of blown film extruders. Coatings can be applied to the screw and barrel surfaces through a variety of methods, such as electroplating, thermal spraying, or chemical vapor deposition.

 

 

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Conditions Use of Extruder Screw Barrel

Training: Train operators on good handling and maintaining techniques so that they can serve for longer periods without getting damaged quickly.

Material Selection: Consider bimetallic options for screws and barrels, which are made up of high-quality, wear-resistant materials.

Regular Inspection: Frequently check your screw and barrel so that the first signs of wear can be detected as early as possible.

Proper Lubrication: Enough lube reduces metal-to-metal contact and helps prevent adhesive wear.

Material Purging: Often clear hard filler containing materials to stop build-up and abrasion.

Temperature Control: Always retain a constant process temperature with minimum thermal wearing /cracking points.

Filter Implementation: It is important to put filters or screens just before the screw and barrel to catch any abrasive particles.

 

 

Online Customization

●Contact our sales team online via email at info@rootier.cn and provide the products and quantities you need to order and your customization requirements.
●If you don't have drawings, we can help you measure your current screw barrel. Also we can design the screw barrel and select the matched steel materials based on your polymers processing application.
●Once everything is confirmed, we will send you the drawing for confirmation.
●Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.
●According to the delivery time, we will arrange shipment after receiving the remaining payment.

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Packaging and Delivery

 

 

Payment:

T/T, Trade Assurance, Paypal, Western Union,Alipay, Credit Card, L/C etc.

Safe Packing:

Plywood Case

Shipping:

Express, Air, Sea

Delivery Date:

7-15Days

 

Video

 

 

 

FAQ

 

Q: What is the relationship between the screw and barrel in the extruder?

A: The screw and barrel of an extruder machine work together to process material. The screw is placed inside the barrel. It rotates and conveys the material forward, mixing and heating it in the process.

Q: What is the clearance between extruder barrel and screw?

A: The clearance between the screw flights and the barrel on new screws is between 0.005 and 0.010 in. (0.125 to 0.25 mm), less for very small screws and more for very big ones. A tighter fit would be more costly to make and develop too much heat.

Q: What is the metering zone of an extruder screw barrel?

A: The metering zone has the largest screw diameter and the smallest flight depth or gap between the screw and the barrel. The feed zone has the lowest temperature of the three zones and the largest flight depth on the screw. The flight depth is the gap between the screw and the barrel.

Q: What is the compression ratio of an extruder screw barrel?

A: The compression ratio is simply the ratio of H1 ÷ H2 (feed depth ÷ metering depth) and applies to all screws. Feeding is the first consideration, which is a balance of particle geometries, friction of the particle to the screw/barrel surfaces (including the feed throat), and the particle-to-particle friction.

Q: What is the principle of extruder screw barrel?

A: The raw material is fed into the barrel through a hopper and is transported through the screws towards the end of the barrel. The screws are designed in such a way that they compress and heat the raw material to a specific temperature range, thus converting it into a homogeneous mixture.

Q: What is the pressure in the extruder screw barrel?

A: The pressure inside the extruder barrel during the extrusion process is high. Barrels for most extruders are designed to withstand operating pressures up to 10,000 psi or 700 bar. Normal operating pressures generally range between 1,000 and 5,000 psi. or 70 and 350 bar.

We're well-known as one of the leading extruder screw barrel manufacturers and suppliers in China. Please feel free to buy high quality extruder screw barrel at competitive price from our factory. Contact us for more self-designed products.Single screw extruder for pp, Screw barrel for pc extrusion, Screw Barrel for Nylon Extrusion

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